The Polestar 5 will be built atop a 'bespoke' bonded aluminum platform | Engadget

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The Polestar 5 will be built atop a 'bespoke' bonded aluminum platform | Engadget
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The Polestar 5 will be built atop a 'bespoke' bonded aluminum platform

The Polestar 5 will be cut from a different cloth than its predecessors when it launches at the end of 2024. Polestar announced on Tuesday that its upcoming electric performance sedan will ride atop an entirely new, lightweight bonded aluminum platform rather, than the welded design used by the 1 and 2., you end up having to use double the amount of material to achieve the same performance — which defeats the whole purpose of using the lightweight metal in the first place.

In order to maintain the material advantages of using aluminum while minimizing the production penalties of bonding the pieces together, Polestar’s engineering team developed a faster manufacturing process that assembles the vehicle body and battery platform as one."We were able to bake in the structural stiffness targets we need to meet our dynamic performance aspirations at the beginning of the project," Swifts said, explaining the benefits of a unibody construction process.

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